The
Situation
The Golf Channel, originally conceived
by Joe Gibbs and Arnold Palmer, was the first all
digital facility in the US and continues the usage
of cutting edge technologies to produce high-quality
golf-based media products.
The Golf Channel (TGC) provides four 24-hour channels
feeding the US, Canada, Southeast Asia, and Europe.
The Orlando, Florida headquarters has 8 non-linear
edit suites, an online edit quite, three audio production
rooms used for translation, a multi-channel master
control, a tape operations area, technical core, news-room,
three live production controls, two live audio controls,
two studios, a transmission operations room, and an
onsite teleport.
The resultant compliment of equipment is myriad of
video, audio, and transmission systems provided by
a vast assortment of manufactures to best perform
functions that TGC requires. Additionally, those systems
have control panels, sub-assemblies, software, firmware,
and plug-ins.
The
Need
In all high-output technology-based
facilities, equipment must be maintained and sometimes
repaired. Due to the high demands of TGC, the ability
to halt operations in one area while maintenance is
performed is not always a luxury. Sometimes spare
equipment is used while servicing a piece of equipment.
That requires tracking where each piece of equipment
is and where it has been.
Like most television facilities today, there is small
but highly skilled team of engineers. Those engineers
must be a jack-of-all-trades and at the same time
specialize in each of the many systems at TGC. TGC’s
engineers are just those kind of individuals; smart,
high-tech, well versed, experienced, dedicated, and
able to jump into any fire and put it out. As engineers
worked on a particular piece of equipment, they had
no idea what, if any, servicing had been performed
on that piece of equipment before. And there was no
way of knowing what options, components, software
versions, firmware versions, or plug-ins were installed
without opening up the unit or getting access to it
for some research. This is difficult in an Avid room
that is almost always in operation.
Additionally, without going through the accounting
department and a stack of purchase orders, it was
impossible to determine if the equipment was under
warranty or not.
If a piece of equipment was being repaired, or a new
project (like a new edit suite) was in process, often
there was a deficiency in the inventory of service
and project parts such as connectors or video heads.
The work would halt until parts and supplies could
be replenished.
Work requests were submitted via paper. An editor,
for example, would fill out a slip of paper residing
in a box hung on the wall in front of the engineering
department. The request would provide a list of blanks
to fill in. The paper would be given to the supervisor
who would then assign that slip of paper to a particular
engineer. The engineer would solve the problem, fill
out the slip of paper and give it back to the supervisor.
Often, and due to multi-work shift patterns of The
Golf Channel in both the engineering department and
the production departments, solutions to work requests
were often completed when the original requester wasn’t
there. There was often a lack of feedback to the requester
as to the work being completed.
Without a formal and tedious organization system for
the completed slips of paper, there was little history
as to what was maintenance or service actions were
taken and by whom.
Technical Documentation, in form of OEM PDFs, AutoCAD
drawings, wire lists, Visio drawings, engineering
notes, images and more were somewhat organized on
a hard drive dedicated to the engineering department.
It was often difficult and time consuming to located
a drawing or manual and ensure it was the most current.
The
Solution
The Golf Channel had realized for a
long time that a software solution was required that
would cohesively tie the technical organization together,
manage the millions of dollars in physical assets,
manage inventory, manage the thousands of technical
documents, and at the same time provide an engineering
help desk solution.
The Golf Channel chose Obor Digital’s Centralized
Technology Management System Zeus to manage their
entire technical operations department. “The Golf
Channel needed way to not only provide good service
to our internal customers, we needed a way within
in the engineering department to manage our assets.
Accounting had a system that had barcodes and tracked
depreciation, but we needed a system made for engineers.
We needed to know locations the equipment had lived,
if it was under any kind of warranty or service agreement,
and what versions of software and firmware were in
it. Zeus gave us that and a lot more,” said Bob Van
Deering. “And Zeus is so easy to configure that I
actually have one of my engineers maintain and configure
it. But the best thing is how much money we’ve saved.
We’ve seen a savings on average of $60 per work order,
not to mention increase in communications both within
the engineering department and internally to all the
other Golf Channel employees that depend on us. Anyone
who requests service from the engineering department
can simply look online and see the exact status of
their work order. It’s a real time saver.”
The fully configurable workflow within Zeus allows
the engineering department to operate with the workflow
that suits their operation best. The powerful Zeus
lifecycle matrix can be configured to suit any workflow.
TGC’s lifecycle matrix routes all new service requests
to a supervisor who then routes them to one or more
engineers, even identifying one as a lead engineer.
Supervisor notes accompany the service request along
with due dates and priorities. Before assigning the
work order, the supervisor can see how many open work
orders each engineer has. The status of the work order
is dynamic and real time allowing anyone, including
the original service requestor, to instantly know
the statuses of their work orders. Engineers can add
tasks, parts and even specify resolution codes. The
work order automatically calculates parts and labor
cost, as well as debits parts from the integrated
inventory system. As inventory levels drop below predefined
levels, automated queues populate to remind someone
to order parts.
The asset management engine provides the details associated
with each piece of equipment including its current
location, where and when it’s been somewhere else,
who has moved it and when they moved it, a list of
its complete service history, maintenance costs, warranty
information, with what PO it was purchased, what software
is installed and what version, a list of firmware
installed, options, plug-ins, software authorization
numbers and more.
The Zeus document management module indexes and manages
over 150 files types including AutoCAD, Visio, and
PDF. “It feels like Google Desktop on steroids times
a thousand,” says Bob Van Deering. “Our engineers
simply type in a few keywords and in less than a second
there is a list of everything on the engineering drive
that matches the search.”
“We continue to be impressed with The Golf Channel.
We consider them to be a great customer and great
friends. Their engineers continue to offer helpful
suggestions for the future developments in Zeus and
we consider those ideas in each release. We are proud
to be involved with such a wonderful operation,” said
Obor Digital’s CEO, Rob Caldwell.
E-mail:
info@obordigital.com